A careful process
It sits in the background, but powers some of the most important tools in your business. The air compressor isn't just a machine; it's a cornerstone of industrial productivity. But beneath its steady pace lies a system that demands attention: correct installation, careful operation and routine maintenance.
This guide takes you inside the process, taking the guesswork out and giving you the confidence to use your compressor the way it's meant to be used.
Introduction
The air compressor is a very versatile machine in terms of size and technology and has a wide range of applications. However, the whole process can be pretty daunting when you first use it, and a little help can make all the difference and make the job easier. In this article, we provide step-by-step instructions on how to use an air compressor safely and efficiently.
Table of Content
Preparation
To begin with, you need to examine the air compressor carefully before you start using it, which means, looking for visible damage to parts, making sure that all parts fit properly and that the power supply is suitable for the machine you're using. Once you've done this, you need to ensure that the machine is installed in the right conditions. That's why, we recommend placing it on a flat, solid surface where the air can circulate freely. If you're using a gas compressor, however, make sure that there's sufficient air circulation to prevent the build-up of noxious fumes.
Set Up
Before starting up your air compressor, we strongly recommend that you check the oil levels (if needed) and adjust them if necessary. You should also check the network filters for clogging, if they are fitted with an indicator.
Operation
Once the compressor has been installed, getting it to work properly couldn't be simpler!
You just need to switch on the compressor and let the pressure build up.
There are also other parameters to take into account during the operation of your machine if you want to prevent potential breakdowns, including: the operating hours record, any maintenance alerts, alarms or faults, and the dew points on the air dryer(s) (both refrigeration and adsorption).
As you can see, observing the behaviour of your air compressor is key.
Then, once the compressor is up and running, you need to make sure that it is pressurised correctly, without any abnormal noise coming from the equipment or the air network (such as leaks).
Industrial maintenance
Shutdown
It's important to stop your compressor correctly to prepare it for future use. The first step is to stop the compressor via its controller/control panel so that it can enter its decompression phase. Then cut the power supply, and wait for the air compressor to cool down and that there’s no residual pressure in the circuit.
Now your compressed air equipment is ready for maintenance!
Maintenance and Safety
Of course, regular upkeep and compliance with safety instructions are essential.
In SMEs in general, maintenance tasks are carried out at different intervals, and can be performed either directly by the user or by a qualified professional:
- Every day (after use): We recommend draining the condensate from the air tank and checking the automatic condensate drain.
- Every 50 working hours (or at least once a week): We recommend draining the condensate from the oil collector, checking the oil level and cleaning the filter panel.
- Every 500 hours (or at least once every 3 months): At this stage we strongly advise you to clean the air intake filter, as well as the fins on the condenser (or on the dryer if installed), and the dirt collector filter. You can also check that the electrical cables are securely fastened.
Last but not least, ask your compressed air professional to check the belt tension and adjust it if necessary.
By the way, safety must always be a priority at every stage of the process: wear appropriate protective equipment, avoid loose clothing, follow the manufacturer's instructions and, above all, remember to unplug the appliance before carrying out any maintenance operation.
For more information about maintenance, you can explore our dedicated article !
Conclusion
If you follow all these steps, you can use an air compressor with confidence for a variety of tasks and ensure that it remains a reliable tool for many years to come. At the same time, it's essential to understand other things such as the sound pressure requirements for different tools and to follow the manufacturer's instructions.
Got questions?
Have questions about choosing the right compressor for your specific needs? Our experts are here to help you make informed decisions that will improve your business processes and enhance your operational efficiency.
With decades of experience in compressed air, we offer a comprehensive range of screw compressors, piston compressors, oil-free compressors, and air treatment solutions. We also provide a wide range of service options to meet all your compressed air needs. Trust our expertise to deliver reliable, high-quality solutions at the forefront of innovation. With various connectivity options, we have a solution to meet your needs. Contact us today for personalised assistance and answers to all your questions!
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